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Big Diameter (ID600-OD1000mm) Multi-Tape Reinforced Thermoplastic Pipe (RTP)/TCP Production Line

Big Dia RTP Line (600-1000mm)

The Big Dia production line sets the standard for large bore reinforced thermoplastic pipe manufacturing. Accommodating inner diameters from 600mm to 1000mm, the system is uniquely configured for tape reinforcement using fiberglass, aramid, polyester, and steel variants.

Key Advantages:

Heavy-Wall Capability: Ideal for high-pressure onshore and offshore pipelines.

Versatile Reinforcement: Seamless switch between synthetic and metallic tape layers.

Corrosion-Free Output: 100% thermoplastic matrix eliminates metal corrosion risks.

Application: Oil & Gas Flowlines, Slurry Pipelines, Water Injection Lines.
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 Product Descriptio

Big Dia Large Diameter RTP Production Line (ID 600 - OD 1000 mm)

Heavy-Duty Multi-Tape Reinforced Thermoplastic Pipe Manufacturing

Engineered for the future of energy and industrial infrastructure. The Big Dia series deliversunparalleled capability in producing spoolable, high-pressure RTP pipes up to 1000mm outer diameter. Featuring a versatile tape winding system compatible with fiberglass, aramid, polyester, and steel reinforcements.

The Big Dia Heavy-Duty RTP Production Line is engineered for the efficient manufacturing of large-bore Reinforced Thermoplastic Pipes with internal diameters starting at 600mm and outer diameters up to 1000mm. This robust system features advanced multi-tape winding technology, offering full compatibility with fiberglass tape, aramid tape, polyester tape, steel cord tape, and steel wire tape. Designed to meet the rigorous demands of high-pressure oil & gas transport, mining slurry, and marine dredging applications, the Big Dia line ensures superior hoop strength, exceptional corrosion resistance, and high-volume output with minimal downtime.

big-dia-rtp-production-line-600mm-1000mm-tape-reinforced

Close-up of fiberglass tape and steel cord tape winding unit on a large bore RTP pipe manufacturing machine.

Precision Multi-Tape Winding Technology

At the heart of the Big Dia RTP line is an advanced, tension-controlled winding system. Designed to accommodate fiberglass tape, aramid tape, polyester tape, steel cord tape, and steel wire tape, the system ensures optimal fiber placement and uniform hoop strength.

  • Diameter Range: Inner Diameter 600 mm to Outer Diameter 1000 mm.

  • Control System: Fully automated PLC with real-time tension monitoring.

  • Material Flexibility: Rapid changeover between synthetic and metallic reinforcement layers to meet specific pressure ratings.

    rtp-reinforcement-tape-materials-fiberglass-aramid-polyester-steel-cord-wire


    Engineered for Every Application: Full Spectrum Reinforcement

    Different environments demand different pipe properties. The Big Dia line is optimized to process the industry's most critical reinforcement materials without compromising line speed or integrity.

  • Fiberglass Tape: High stiffness, cost-effective for standard oil & gas flowlines.

  • Aramid Tape: Exceptional tensile strength and impact resistance for high-pressure or abrasive slurries.

  • Polyester Tape: Chemical resistance and flexibility for municipal water and low-pressure gathering lines.

  • Steel Cord & Steel Wire Tape: Ultimate hoop strength and collapse resistance for deep-water offshore and extreme high-pressure injection lines.


Multi-tape winding unit for Big Dia RTP line processing fiberglass and steel cord tape

Solutions for Demanding Infrastructure

The Big Dia RTP production line is the cornerstone of modern pipeline manufacturing, delivering pipes that are corrosion-free, lightweight compared to steel, and fast to install. Target applications include:

  • Oil & Gas Transmission: High-pressure onshore gathering lines and offshore flowlines.

  • Mining & Slurry Transport: Abrasion-resistant pipes for tailings and concentrate handling.

  • Water & Wastewater: Large bore trunk mains and water injection lines.

  • Marine & Dredging: Flexible floating and submerged discharge hoses.

Customize Your Big Dia RTP Line

Discuss your production targets and specific tape reinforcement requirements with our engineering team. From ID 600mm to OD 1000mm, we tailor the line configuration to meet your project's pressure rating and output demands.

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Contact Us for Technical Specifications or Request a Quotation


introduction of the factory

Kunshan JMG Machinery Manufacturing Co., Ltd. is committed to providing customers with R&D, intellectual property, and integrated, personalized solutions for new material composite pipe equipment. Our capabilities cover the entire production process, from plastic pipe extrusion, reinforced composite, outer coating, and finished product rewinding, to the production of pipe joints, buckling, and pipeline connections. We offer differentiated, exclusive customization based on each customer's unique requirements.

Our main products include:

  • Tape winding reinforced composite pipe production equipment – suitable for tapes such as fiberglass tape, aramid tape, polyester tape, steel tape, steel cord tape, etc.

  • Non-metallic wire winding reinforced composite pipe production equipment – suitable for polyester wire, aramid wire, fiberglass wire, basalt wire, as well as twisted, bundled, or rope forms.

  • Metal wire winding reinforced composite pipe production equipment – including steel wire mesh skeleton, etc.

  • High-efficiency plastic extrusion production equipment

  • Composite pipe production equipment

  • Auxiliary equipment

Our tape winding reinforced pipe winding equipment (RTP pipe equipment) is one of our flagship products and is also a patented product of the company (Patent No.: ZL201721360511.X).


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Comment & FAQ

1: What are your strengths?
   Answer: Kunshan Gemag Machinery adopts a unique combination of infrared and hot air heating. The heating method is reasonable, efficient, with good heating effect and stable performance, which makes the adhesion of the reinforcement layer stronger. With mature technology and experienced engineers.
2: How will the machine be assembled and debugged when it arrives at the factory, and will the customer's employees be trained?
   Answer: We will debug the equipment before delivering it to the customer's site. After the debugging is correct, it will be disassembled and sent to the customer's factory. After shipment, we will have experienced engineers on-site to install and assist in debugging. After the on-site installation and commissioning are completed, all-round training will be provided to the customer's employees.
3: What do you do if there is a problem or failure with equipment that requires guidance or replacement parts?
   Answer: If there is a problem, we will provide video technical guidance, and if necessary, we will send engineers to the site to solve the problem. If during the warranty period, parts need to be replaced, we will send spare parts for free. For wearing parts, we only charge the cost fee.
4: How long is the warranty period of the product?
   Answer: We will provide 1 year parts warranty and technical support.
5: Can I visit your factory in China?
   Answer: Yes, our factory is located in Kunshan, Suzhou, near Shanghai. If customers need on-site

visits, we can provide airport pick-up for you. 

6 : Can you customize according to requirements?
Answer: Kunshan Gemag Machinery is committed to differentiated and exclusive customization according to the different needs of customers. Our goal is to pursue efficiency and performance stability. We design machines according to customers' products to meet customers' needs.










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In past 4 years ,31 RTP production line was intsalled and processing in China. 15 lines for tap (metal and nonmetal) winding pipe line and 16 lines for rope (metal and nonmetal) widing pipe line.

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